Vertical Roller Mill Inquiry
Vertical Roller Mill machine, which is developed and launched by Oriental, sets medium crushing, drying, grinding, classifying and other functions as a whole, being the ideal equipment in the grinding industry. |
Main Specifications of GRMR Raw Materials Vertical Mill
Model | Diameter of Millstone (mm) | Mean Diameter of Grinding Roller (mm) |
Grinding Roller No. | Standard Installed
Power (kw) |
Capacity
(t/h) |
GRMR22.30 | 2200 | 1400 | 3 | 550 | 70 |
GRMR26.30 | 2600 | 1600 | 3 | 790 | 100 |
GRMR28.30 | 2800 | 1750 | 3 | 900 | 115 |
GRMR30.30 | 3000 | 1700 | 3 | 1000 | 120 |
GRMR32.40 | 3200 | 1500 | 4 | 1400 | 160 |
GRMR34.40 | 3400 | 1500 | 4 | 1600 | 180 |
GRMR36.41 | 3600 | 1600 | 4 | 1800 | 200 |
GRMR38.41 | 3800 | 1700 | 4 | 1900 | 230 |
GRMR40.41 | 4000 | 1800 | 4 | 2240 | 260 |
GRMR43.41 | 4300 | 1900 | 4 | 2500 | 310 |
GRMR46.41 | 4600 | 2060 | 4 | 3150 | 350 |
GRMR48.41 | 4800 | 2240 | 4 | 3350 | 390 |
GRMR50.41 | 5000 | 2360 | 4 | 3500 | 420 |
GRMR53.41 | 5300 | 2500 | 4 | 3800 | 470 |
GRMR56.41 | 5600 | 2600 | 4 | 4500 | 540 |
GRMG59.61 | 5900 | 2600 | 6 | 5000 | 610 |
GRMR63.61 | 6300 | 2700 | 6 | 6000 | 720 |
Remarks :( Selection Standard of Mill)
1. The medium grindability of raw materials (MF) =0.9~1.0;
2. The maximum moisture content of raw materials 7%;
3. End Product Fineness 80μm R12~15%;
4. The moisture content of finished products: 0.5~1.0%;
5. The specific installed power and technology parameters can be properly adjusted according to the properties of actual materials and the requirements of business owner;
6. The above specifications are also suitable for the limestone grinding, and the specific model is determined by the materials features.
Main Specifications of GRMK Cement Vertical Roller Mill
Model | Diameter of Millstone (mm) | Medium Diameter of Roller (mm) | Roller Quantity | Standard Installed Power (kw) | Capacity (t/h) |
GRMK30.31 | 3000 | 1600 | 3 | 1250 | 55-60 |
GRMK32.31 | 3200 | 1700 | 3 | 1600 | 65-80 |
GRMK35.41 | 3500 | 1800 | 4 | 1800 | 85-100 |
GRMK40.41 | 4000 | 1900 | 4 | 2500 | 115-125 |
GRMK43.41 | 4300 | 2120 | 4 | 3000 | 135-145 |
GRMK46.41 | 4600 | 2240 | 4 | 3350 | 150-160 |
GRMK48.41 | 4800 | 2240 | 4 | 3550 | 170-180 |
GRMK50.41 | 5000 | 2360 | 4 | 3900 | 190-200 |
GRMK53.41 | 5300 | 2500 | 4 | 4600 | 210-250 |
GRMK56.61 | 5600 | 2500 | 6 | 5300 | 235-250 |
Remarks:(Mill Selection Standard)
1.Cement standard:PC42.5 Specific surface area:3300-3800cm2/g;
2. Confirm the compounding ingredient at the time of model selection;choose the lower limit if the raw material is hard to grind ;
3. Can choose two roller mode as per condition of user.
Application
Vertical Roller Mill is mainly applied in the grinding process of metallurgy, building materials, chemical, mining and other mineral industries, and suitable for grinding quartz, feldspar, calcite, talcum, barite, fluorite, rare earth, marble, ceramic, bauxite, manganese ore, iron ore, copper ore, phosphate rock, red iron oxide, zircon sand, slag, cement clinker, activated carbon, dolomite, granite, garnet, iron oxide yellow, chemical fertilizer, compound fertilizer, fly ash, bituminous coal, coking coal, lignite, magnesite sand, chrome oxide green, gold, red mud, clay, kaolin, coke, coal gangue, porcelain clay, kyanite, fluorspar, bentonite, rhyolite, pyrophyllite, shale, purple stone, Diego rock, basalt, gypsum, graphite, silicon carbide, thermal insulation materials and other non-flammable burst materials whose Mohs hardness are below 9.3.
Features & Advantages
Low running costs
It adopts the technology that vertical roller grind material directly on the disc, with low energy consumption; for the roller is not contact with the disc directly in the work, and the roller and liner are made by quality materials, it is of less wear and long life.
Simple and reliable operation
Its automatic control system can reach remote control, which is easy to operate; there is the device to prevent roller sleeve contact with disc liner directly, and avoid the destructive impact and severe vibration; we can turn the rotating arm by repairing fuel tank, replace the roller and liner are more convenient, which can reduce the downtime.
Energy conservation and environmental protection
It features small vibration, low noise, and sealing device as a whole, and the system also works with no pressure and dust spills.
Vertical Roller Mill PK Ball Mill
Reduce infrastructure investment:
The construction area is ??70% of ball mill and building space is 50-60%.
Smaller energy consumption:
Compared with ball mill, Vertical Roller Mill can reduce energy consumption 30% to 40%.
Low metal loss:
The metal loss of ball mill is great, there are about 500g metal impurities in per ton limestone; and the Vertical Roller Mill machine has only 5 ~ 10g metal loss. In this way, using the Vertical Roller Mill not only can reduce the metal loss up to 95%, but also reduce the influence of metal impurities on whiteness and purity of the finished product.
More environmentally friendly:
Vertical Roller Mill is of little dust and noise, which is about 80dB or so, the noise of ball mill is higher 20 ~ 30dB.
High degree of homogenization:
The products of Vertical Roller Mill have no over-crushed phenomenon. However, ball mill can result in over-crushed phenomenon easily, and its product size is very uneven.
Large drying capacity:
Vertical Roller Mill adopts hot gas to transport material, when grinding materials contain much water (such as coal, slag, etc.), it can control the inlet air temperature, until products reach the final moisture. Vertical Roller Mill can dry 12-15% of the moisture of material; and even the dry ball mill can only drying 3-4% of the moisture of material.
Working Principle
Material through the feed tube fell on the center of grinding plate, centrifugal force generated from the rotation of grinding plate uniformly scatters and flattens the materials outwards the surrounding area of grinding plate, to forms a certain thick layer of materials bed, the material was crushed by number of rollers at the same time. Driven by the continuous centrifugal force to keep the materials moving to the outer edge of the grinding plate, the materials off the grinding plate rising with the hot air which enter from wind ring into the mill, through the mill shell into the middle of the separator, in this course materials and hot gas do a fully heat exchange, and the water quickly evaporates. Separator controls the output size of finished product, greater than the specified size are separated and fall back to the plate, while meet the fineness requirements are brought through the separator into the finished product warehouse.
Structural Features
1. Composite separator improves the efficiency of the powder.
2. With the function of automatic lifting and falling , can realize no-load starting.
3. Welded type arc plate is used for sealing, it features simple structure, reliable performance, well-sealed structure.
4. By means of the roller swing-out device, the grinding rollers can be turned out of the mill, which is in favor of maintenance.
5. The limit mechanism avoids the fiction and crash of metals between grinding roller and grinding plate, increasing the rotating stability and security.
6. Operating pressure of hydraulic system is low, can reduce the leakage failure and the mill vibration , is good for operation and management.
7. The centralized circulating oil lubrication is applied to the grinding roller bearings, which ensures the bearing operate at constant temperature and with pure oil, so that longer service life is achieved.